
This has been a while coming but ...... the rangie is running on her new (new to me anyway) motor, gearbox and transfer case. It has survived its first decent test when I drove it home from Chucks where she has lived for nearly a year.
It has been a saga that is not over yet but at this point in time, the on screen hero is just winning ... of course you know the plot twist is just around the corner.
It all started when I found a good priced donor motor/gbox/tcase for my car, it was from a 1995 discovery which was originally delivered to Japan, it was imported and wrecked (the best value supply of second hand Rangie and Disco parts pretty much all come into the country like this now, it is cheaper for people to buy them and import for parts as they can't be registered on the road.
I then found a guy with a workshop who was willing to do the work - well he said he was anyway, he pulled all the old gear out and put the new motor together and got it in place, put a rollmaster timing set, new waterpump, re cored and cleaned my radiator and other bits and pieces on the car. Then we hit a big drama, old mate pretty much realised he was over his head and not going to make any money on the job because he was so slow - threw his hands in the air and said come and get it.
Needless to say I wasn't all that impressed, Chuck was very generous and offered part of his garage to my so we could finish the job - when I first saw her I was mortified - it looked like such a massive amount of work and to be honest I thought it was totally beyond me - nothing was done up - the drive train was sitting there without any mounts done up and it was all very gravity assisted.
Chuck encouraged me and said to just start 1 bolt at a time - with help from him and my brother in law Dan, we got a stack done over a few weeks and got it nearly ready to go - I was about 5 or 10 hours short of having it finished before I went overseas. Have spent 3 Saturdays down at Chucks getting the last of it done until finally it roared into life two weekends ago.
Now here is the twist ...
We kinda stuffed up a bit and didn't account for the oil cooler (which was new) and the fact that both of us forgot to connect the idle air bypass hose so when it started it roared up to about 3000rpm for about 10 seconds before we killed it because of a lack of oil pressure. From there we starting pumping oil into every available cooler line and hole and then tried again, another 10 seconds of roaring and still nothing. We put the delkor (battery) on the big charger and then cranked the car over with the fuel turned off) until the pressure came up and slowly realised we were missing the hose to stop the high rpm, fitted that and then she came on nice and smooth .... until about a minute later when we heard the familiar singer sewing machine sound of tack, tack, tack, tack ....... busted lifter.
At this stage it seems to come and go but it is definitely there - I have delvac in there now and have to flush it with RX super which might solve the problem but now it seems that I might have to strip the motor back down and put a set of lifters in there .... not happy.
That aside we warmed her up last night after finishing some wiring and I had enough confidence and instrumentation to drive home .... well sort of ... no turn signals, brake lights or speedo (short in that circuit) - have to chase that down next weekend but now it is in the driveway I washed her today and got a year of workshop grim off her .... here is the list of things to do yet.
1. Stop lights, indicators, speedo (should be a short)
2. New top and bottom rad hose (purchased but need installing)
3. New radius arm bushes (the ones in it are sooo stuffed)
4. Fabricate a centre console completely (the laminated cardboard original is gawn)
5. put the 3 plugs that are not connected onto the gearbox (should fix reverse light problem)
6. Wire up a Diff lock light - never had one of those in this car :)
7. Acquire LT230 H/L knob
8. Fix aircon - new pipes for new compressor, new R/D and vac, regas (trip to Haultech)
9. Fix air intake - missing O rings and need to fabricate bracket
10. Fix dipstick and dipstick tube - must have copped a flogging when they put the motor in.
11. Fix Aux electric fans - seem to be not activating - hoping it is an earth
12. Drop the oil 2 or 3 times and hopefully solve the lifter problem (fingers crossed)
13. Drop the coolant a few times and clean the inline filter - need to do a few kms before that)
14. Drop the gbox and tcase oil twice - goodness knows how old that is
15. Bleed the brakes - fluid is cactus
16. Install new rotors for the front and pads
17. Repack front bearings, change the oil seals, drop the hub oil.
That is all I can think of just off the top of my head, it is a long road but well worth it - am keen to have it back in service - they are an awesome car, just so versatile and it will be good to have two cars running just make life a bit easier from time to time.
So, I am very happy, I know most of the jobs on the list are pretty simple, most I have done before and most are electrical (surprised ? I thought not).